Case Details -Solution

1. Vertical Configuration for Convenient Automation Integration

The LIZHU vertical injection molding machine features a configuration suitable for automation integration, allowing the mold working area to effectively coordinate with the robot's operating space. According to production requirements, robotic and auxiliary automation systems can be arranged around the machine to support part removal, transfer, and sorting operations.

2. Multi-Cavity Molding for Higher Production Output

The mold and product arrangement shown in the video indicates a production process designed for multiple parts to be molded within one cycle. Multi-cavity molding increases the number of parts produced per cycle. Combined with automated part removal, it provides an efficient solution for high-volume production.

3. Six-Axis Robot for Automatic Part Removal

After molding is completed, the six-axis robot enters the mold working area and uses dedicated end-of-arm tooling to pick up the molded parts. The robot follows a preset movement path to enter, grip, and exit the mold area, reducing the need for manual part removal and increasing the level of production automation.

4. Dedicated Tooling for Efficient Product Transfer

End-of-arm tooling can be configured according to product dimensions, product arrangement, and mold structure. The dedicated tooling shown in the video is designed to handle multiple products and transfer them from the mold area to the downstream automation station, reducing repetitive manual handling.

5. Automated Sorting for Organized Unloading

After picking up the molded parts, the robot transfers them to the downstream automation station, where positioning, transfer, and sorting mechanisms arrange the products according to the preset layout. Automated sorting reduces manual picking and placement operations and provides an organized product arrangement for subsequent processes.

6. Automated Integration for Continuous Production

The complete system integrates the injection molding machine, six-axis robot, dedicated tooling, and automated conveying and sorting equipment. Injection molding, automatic part removal, product transfer, and tray arrangement are connected into a continuous production workflow. By reducing manual auxiliary operations and improving equipment coordination, the system supports stable and efficient automated production.

Customer Benefits

 ●Higher Production Efficiency: Multi-cavity molding combined with automated part removal increases output per cycle and overall production efficiency.

 ●Automatic Part Removal: The six-axis robot removes molded parts from the mold area, reducing repetitive manual operations.

 ●Organized Product Arrangement: Automated transfer and sorting systems arrange molded parts for subsequent production processes.

 ●Stable Continuous Operation: The injection molding machine, robot, and auxiliary automation equipment operate in coordination to reduce manual auxiliary time.

 ●Higher Automation Level: Molding, part removal, transfer, and product arrangement are integrated into a continuous workflow for high-volume production.

This project combines LIZHU's vertical injection molding technology with a six-axis robotic and automated production system. Through multi-cavity molding, automatic part removal, product transfer, and tray arrangement, the solution effectively connects injection molding with downstream automated operations. By reducing repetitive manual work and improving production continuity and product handling efficiency, the project demonstrates LIZHU Machinery's capabilities in precision injection molding, automated part removal, and efficient high-volume production solutions.